.png)
"Our Ductile Cast Iron Products"
"High Strength and Flexible Casting Solutions"
"Ductile cast iron is a casting material that offers high strength, flexibility and impact resistance.
Thanks to its spheroidal graphite structure, it shows superior mechanical properties compared to grey cast iron.
With these features, it is widely used in many sectors such as automotive, machinery manufacturing, construction, energy, hydraulic and valve industry.
As An Dış Ticaret Döküm San. Ltd. Şti., we offer reliable solutions to our customers with the quality we provide in ductile cast iron production.
"Achieve excellent results in your projects with our expertise in ductile cast iron."
Applications by Sector:
"Ductile cast iron finds a wide use in many sectors with its high strength, flexibility and durability properties. The main application areas are:
Automotive Industry: Used in components requiring high durability such as engine blocks, transmission housings, suspension parts.
Machinery Manufacturing: Provides long-lasting parts for heavy machinery and equipment.
Construction Industry: It is an ideal material for structural components and fasteners.
Hydraulic Industry: Provides high pressure resistant components for hydraulic systems. Valve Industry: Valve bodies and covers are produced with increased corrosion resistance."
Reference Projects: "In our past projects, our ductile cast iron products have demonstrated high performance in difficult conditions. For example, engine blocks used in the automotive sector and structural components used in the construction sector have earned the trust of our customers."
Quality and Certificates:
Quality Standards:
"Our production processes are carried out in accordance with ISO 9001:2015 quality management system standards.
All our ductile cast iron products undergo rigorous quality control processes and are produced in accordance with international standards.
"Certificates:"The ductile cast iron products we offer to our customers are documented with various certificates in terms of quality and durability. Our products always provide the highest level of performance by meeting our quality standards.
1
Melting and Alloy Preparation
The manufacturing process begins with the melting of raw materials, particularly pig iron, scrap iron and steel, in a furnace. During this stage, the material is brought to a liquid state, usually at temperatures between 1,400 and 1,550 degrees Celsius. Alloying elements such as carbon and silicon are added to achieve the desired chemical composition. This step is critical to achieving the excellent workability and vibration damping properties of gray cast iron.
2
Molding and Casting:
Once the molten iron reaches the proper chemical composition, it is poured into pre-prepared sand molds to create the desired shape. These molds are precisely designed to ensure that the final product meets the required dimensions and tolerances. The molten iron fills the mold cavity and begins to solidify as it cools. During cooling, the carbon in the alloy precipitates out as graphite flakes, which give gray cast iron its characteristic gray color and enhance its mechanical properties.
3
After the casting process is complete, the products are cooled and removed from the molds. Final operations include surface cleaning, heat treatment and quality control.
